Custom adhesive transformation
Custom transformation solutions for adhesive tapes: choosing the technology suited to your needs
Adhesive tapes are ubiquitous in the industry, whether for assembly, fixing, or protection. To fully benefit from these materials, precise and suitable cutting is essential.
In this article, we explore thedifferent adhesive cutting techniquesand how they can meet your specific industrial needs.
Adhesive cutting techniques: a solution for every project
Depending on the nature of your projects, their complexity, and the quantities required, several cutting methods are available to provide tailored and precise solutions.
Flatbed cutting :
Flatbed cutting is ideal forsmall and medium series. It is distinguished by its precision and ability to producecomplex shapes. This technique uses metal tools to achieve precise cuts, even in thick adhesive materials.
Flatbed cutting is an industrial process used to cut precise shapes in materials, such as adhesive, by applying pressure on a large flat surface. Imagine a huge machine that works a bit like a cookie cutter or a punch used to cut shapes out of paper.
Rotary cutting :
Rotary cutting is preferable forlarge series. This method isfast and economicalfor the production oflarge quantities. It allows for the cutting of adhesive tapes at high speeds while maintaining great precision.
Rotary die cutting uses rotating cylinders to cut precise shapes in flexible materials (adhesives, plastic films, foams, etc.) quickly and continuously. This process is particularly valued for its ability to produce repetitive cuts at high speed, without interrupting the production flow.
‘Digital’ cutting:
Digital cutting is veryflexible, ideal forprototypes or unique projects.It avoids the need for specific tooling, thus reducing preparation costs. It is the method of choice when the projectrequires rapid changesin design.Digital cutting, or CNC (Computer Numerical Control) cutting, is a high-precision cutting process, fully computer-controlled. This process uses a digitally controlled machine to accurately cut a wide range of materials – such as plastics, adhesives, wood, metals, and fabrics – following custom patterns. This technology has become an essential tool for applications that require bespoke cuts, small series, or prototypes, due to its ability to produce complex shapes without the need for specific tooling.
The benefits of bespoke cutting
Choosing a custom cut means benefiting from a solution that perfectly adapts to your specific needs. Pre-cut adhesive tapes allow for asignificant time savingduring implementation, while reducing potential errors.
You gain efficiency on production lines while ensuring a clean and uniform result.
How to choose the right cutting technology?
The choice of cutting technology depends on several criteria:
- the production volume,
- the complexity of the shapes to be cut,
- the type of material, and the budget.
A good analysis of these elements will allow you to select the method that maximises the efficiency and profitability of your project.
Our cutting services: expertise at your service
At Derfi, we specialise incustom adhesive cutting, regardless of your industry. Whether you needunique prototypesorlarge series, our teams provide their expertise to support you throughout the process.
We also offerpersonalised adviceto optimise your adhesive choices and ensure a result that meets your expectations.
Do you have a specific need for adhesive cutting?
Do not hesitate to contact us for a personalised quote.
We are here to assist you in choosing the most suitable solution for your requirements.